Pressure switch for high pressure range PS97｜NIDEC COMPONENTS CORPORATION

Pressure switch for high pressure range PS97

PS97 series (Fitting angle)
PS97 series (Connector angle)
PS97 - G1/4, M12 connector type (Fitting angle)
PS97 - G1/4, M12 connector type (Connector angle)
PS97 - R1/4, DT connector type (Fiiting angle)
PS97 - R1/4, DT connector type (Connector angle)

PS97 series (Fitting angle)
PS97 series (Connector angle)
PS97 - G1/4, M12 connector type (Fitting angle)
PS97 - G1/4, M12 connector type (Connector angle)
PS97 - R1/4, DT connector type (Fiiting angle)
PS97 - R1/4, DT connector type (Connector angle)

●To buy this product, please contact Sales Reps, Distributors.

High accuracy pressure switches for middle-high pressure

The new PS97 series thin film pressure switch boasts a wide temperature range (-40~125 °C) and high accuracy of ±1 % F.S. (at 0~80 °C) with waterproof IP67 protection structure. Furthermore, wide variety of pressure range selections from 0 to 1.0 MPa, 2.5 MPa, 5.0 MPa, 10 MPa, 25 MPa, 40 MPa, 50 MPa, 80 MPa, suitable for a wide pressure range of middle-high pressure. The main target markets are machine tools, special vehicles, injection molding machines, high-pressure washing machines, and hydraulic equipment. We confirm and set Operation mode, Pressure set point for switching and Hysteresis you want before shipment.

FeaturesFeatures

Wide operating temperature range (-40 to 125℃)
High precision and high reliability by SUS630 equivalent diaphragm, no silicone oil *High accuracy of ±1 % F.S. at 0 to 80 °C
Waterproof (IP67) with welded and integrated connector structure
Wide variety of middle-high pressure range selections (1-80 MPa)
Operating mode and Pressure setting point to operate switch are set according to your request / Hysteresis can be also set arbitrarily
UL recognized, CE marking applicable

Please tell us the pressure setting range etc. you want.

The PS97 series accepts the settings you wish with respect to the switch output, and we have registered the settings for the product at our factory and will ship it to you.
When purchasing, Please let us know your confirmation decisions below, assuming that you choose the rated pressure range in advance.

Select the switch output points [Required]: 1 or 2
Select the Operating Mode from the following two [Required]:

NO (Normally Open) :

Switch ON where the pressure has reached your any setting.

NC (Normally Closed):

Switch OFF where the pressure has reached your any setting.

*If you select the switch output of two points, you need to set it on each switch.
The following items are the same too.
The pressure setting range to operate switch you want; Set Point [Required]:
( MPa) ※Can be set to first decimal point

The Set Point must be within 3 to 97 % F.S. of the rated pressure range.
Do you want to set by your arbitrary about also Hysteresis? Reset Point [Optional]:
Yes ( % F.S.) or No

Hysteresis, that is, the Reset Point after the switch operation can be set at the rate you want. It must be set at 2 % F.S. or higher of the Set Point (above 3). If you do not wish to set the Reset Point at your arbitrary, we'll set up at 2 % F.S. of the Set Point by our discretion

*Refer to [Fig.1] below for the above confirmation.

[Fig.1 Setting range and hysteresis mode]

Standard Specifications

Item	Model number (PS97-✽✽✽P)
Pressure range	103P	253P	503P	104P	254P	404P	804P
Pressure reference	Gauge
Rated pressure (MPa)	1.0	2.5	5.0	10.0	25.0	40.0	80.0
Maximum pressure (MPa)	4.0	4.0	10.0	20.0	50.0	80.0	100.0
Break-down pressure (MPa)	7.0	7.0	50.0	100.0	250.0	400.0	400.0
Operating temp. range	-40 ~ 125 °C
Storage temp	-40 ~ 125 °C
Operating humidity	95 % RH maximum (No condensation)
Pressure medium	Gases and liquids compatible with SUS630
Insulation resistance	100 MΩ minimum (500 VDC)
Pressure port	G 1/4, G 3/8, R 1/4
Net weight/Outline	Approx. 50 g (No cable)
Drip-proof structure	IP67
Cable	Sold separately
Operating voltage	9 ~ 36 V
Consumption current	10 mA maximum

*Unless otherwise noted, all specifications are specified under the condition of ambient temperature of 25±5 °C, supply voltage of 12VDC ,and rated pressure range.

Switch Output

Number of output	2 (Connecter: M12 type) or 1 (Connector: DT04-3P type)
Output interface	NPN open collector [*If you would like to purchase PNP open collector type, please contact us separately.]
Setting method	Set by software
Adjustable range	3 ~ 97 % F.S.
Operating mode	Hysteresis (Refer to above Fig.1)
Overall accuracy	±1.0 % F.S. (0 ~ 80 °C） ±1.5 % F.S. (25 ~ 100 °C） ±2.5 % F.S. (-40 ~ 125 °C）
Hysteresis	Adjustable by software (Should be more than 2 % F.S.)
Switching capacity	0.25 A/ch. Maximum (Connecter: M12 type), 0.5 A Maximum (Connecter: DT04-3P type)
Residual voltage	0.65 V Maximum
Output load	Vopr / (0.5 A x 0.5) ≦ RL ≦ 10ｋΩ
Response	10 ms Maximum

Click here for the analog output type of the same line series.

Environmental Characteristics

Test item	Test conditions (at 25 ±5 °C)	Permissible change
Vibration	10 ~ 500 Hz, 98.1 m/s², 3 directions for 2 hours each	Change in analog output accuracy after the testas are ±1 % F.S. maximum.
Shock	490 m/s² 3 directions for 3 times each
Pressure cycling	0 ~ Rated pressure / Rated pressure range 10⁶ cycles
Moisture resistance	40 °C, 90 ~ 95 % RH, 240 hrs.

Model Number Designation

PS97	-	103	P	-	M	G2	-	J
Series name		Rated pressure range 103:1.0 MPa 253:2.5 MPa 503:5.0 MPa 104: 10 MPa 254: 25 MPa 404: 40 MPa 804: 80 MPa	Pressure reference P:Gauge (Positive)		Connector M:Ｍ12×1 D:DT04-3P	Fitting G2:G1/4 R2:R1/4 (Not include 80 MPa)		Seal type J:With JIS O-ring Blank:No O-ring

PS97

-

103

P

-

M

G2

-

J

Series name

Rated pressure range

103:1.0 MPa 253:2.5 MPa

503:5.0 MPa 104: 10 MPa

254: 25 MPa 404: 40 MPa

804: 80 MPa

Pressure reference

P:Gauge (Positive)

Connector

M:Ｍ12×1

D:DT04-3P

Fitting

G2:G1/4

R2:R1/4 (Not include 80 MPa)

Seal type

J:With JIS O-ring

Blank:No O-ring

List of Part Numbers

Rated pressure range	Fitting / Connector
	G2 (with O-ring Seal)		R2
	M: M12	D: DT04-3P	M: M12	D: DT04-3P
0 ~ 1.0 MPa	PS97-103P-MG2-J	PS97-103P-DG2-J	PS97-103P-MR2	PS97-103P-DR2
0 ~ 2.5 MPa	PS97-253P-MG2-J	PS97-253P-DG2-J	PS97-253P-MR2	PS97-253P-DR2
0 ~ 5.0 MPa	PS97-503P-MG2-J	PS97-503P-DG2-J	PS97-503P-MR2	PS97-503P-DR2
0 ~ 10 MPa	PS97-104P-MG2-J	PS97-104P-DG2-J	PS97-104P-MR2	PS97-104P-DR2
0 ~ 25 MPa	PS97-254P-MG2-J	PS97-254P-DG2-J	PS97-254P-MR2	PS97-254P-DR2
0 ~ 40 MPa	PS97-404P-MG2-J	PS97-404P-DG2-J	PS97-404P-MR2	PS97-404P-DR2
0 ~ 80 MPa	PS97-804P-MG2-J	PS97-804P-DG2-J	-----	-----

Click here for the analog output type of the same line series.

Outline Dimensions

● Connector: DT04-3P type (Switch output: 1)

(Unit: mm)

Model	A’	B’	Fitting	CAD
PS97-✽✽✽P-DG2-J	64.2	40.75	G 1/4	3D CAD (STEP) 2D CAD (DXF)
PS97-✽✽✽P-DR2	66.5	43.05	R 1/4	3D CAD (STEP) 2D CAD (DXF)

● Connector: M12 type (Switch output: 2)

(Unit: mm)

Model	A’	B’	Fitting	CAD
PS97-✽✽✽P-MG2-J	52.25	40.75	G 1/4	3D CAD (STEP) 2D CAD (DXF)
PS97-✽✽✽P-MR2	54.55	43.05	R 1/4	3D CAD (STEP) 2D CAD (DXF)

Fitting

● G 1/4

Products for 5.0 MPa or more of the standard line-up are equipped with a snubber.
● R 1/4

Products for 5.0 MPa or more of the standard line-up are equipped with a snubber.

Products for 5.0 MPa or more of the standard line-up are equipped with a snubber.

Pin Assignments

● Connector: DT04-3P model

Pin A Vcc (Power)

Pin B GND (Common)

Pin C SW (Output)
● Connector: M12 model

Pin 1 Vcc (Power)

Pin 2 SW2 (Output)

Pin 3 GND (Common)

Pin 4 SW1 (Output)

Pin 5 N.C.

Pin A	Vcc (Power)
Pin B	GND (Common)
Pin C	SW (Output)

Pin 1	Vcc (Power)
Pin 2	SW2 (Output)
Pin 3	GND (Common)
Pin 4	SW1 (Output)
Pin 5	N.C.

Wiring (schematic)

Output Load: RLmin.=Vopr/(0.5Ax0.5) , RLmax.=10kohm

Optional Cable (Sold separately)

The terminal lead wire color classifications for each function to be connected, in each of the two types of optional cables are as follows.

● P/N: PS97-D152C (for DT04-3P connector) *UL not recognized / Thermal withstand: 105 °C

No.	Color	Function
A	Brown	Power
B	Blue	GND
C	White	SW1

● P/N: PS97-M152C (for M12 connector) *UL not recognized / Thermal withstand: 90 °C

No.	Color	Function
1	Brown	Power
2	White	SW2
3	Blue	GND
4	Black	SW1
5	Gray	N.C.

Operating Precautions

The applicable media are gases/liquids compatible with SUS630. So please be careful about compatibility with applicable media. Use of corrosive fluid may cause injury and/or malfunction of products. In addition, the product is not explosive-proof. Never use flammable fluid as media.

Do not insert foreign materials, such as a wire, into the pressure port.Should this precaution be neglected, the characteristics may vary or the product may be damaged.

The sensor itself guarantees the operating temperature range from -40 to 125 °C, However sometimes the cable’s temperature range is less than the sensor’s one. Please use after confirming well.
(DT cable’s thermal withstand is 105 °C, M12 is 90 °C)

Do not insert foreign materials, such as a wire, into the pressure port. Should this precaution be neglected, the characteristics may vary or the product may be damaged.

Do not apply excessive force to the housing or the cables during the piping/wiring work. Should this precaution be neglected, the characteristics may vary or the product may be damaged.

Do not improperly connect the wires to the terminals. Should this precaution be neglected, the internal circuit may be damaged.

The mounting and dismounting must be carried out with the power switched off and at zero pressure.

The protective construction of the product is IP67. Do not use the product in an environment exceeding the IP67 rating. Should this precaution be neglected, there is a possibility of product failure.

Be sure to use a stable DC power supply source for the power supply unit. For protection of induction load of the relay or the solenoid, be sure to insert a surge-absorbing element (diode, varistor, etc.). For use of a power supply unit such as a switching power supply, be sure to provide an FG terminal.

Wires should be installed apart from the power line that handles high power as far as possible.

Please note that dew condensation due to sudden temperature transition, freezing within the pressure port (measurement of water pressure etc.) will cause malfunction.

Please handle the sealing surface and O-ring carefully so as not to scratch. The scratch may cause inferiority of sealing capability.

When using the optional connector cable, tighten fitting by hand after fully inserting the connector. If the tightening and inserting is inadequate, the product may fail to meet the specified IP.

In the insertion and removal of the connector, please check the direction with the product and connector grabbed tightly. Inadequate insertion and/or removal of the connector may cause product failure.

Please install it gently to the hexagon with a spanner (size: 22) matching the size and the maximum torque should be less than 35Nm. Be careful not to apply unnecessary force to the sensor body and cable at that time.

For use under the strong noise, consider shorting the sensor signal GND to the sensor body.

Standard O-ring material is NBR (-20~100 °C). Please be aware of the medium and the temperature.

Maintenance Precautions

Make sure the product operates normally before using. Unexpected event may cause product failure and affect its basic function.

Do not disassemble or modify the product. Unauthorized disassembly or modification may result in a malfunction. The product warranty does not cover failures caused by disassembly and/or modification ofthe product.

Stains on the product should be wiped off with a cloth immersed in a neutral detergent diluted water. Dry it with a soft cloth after they are wiped off. At this time, be careful not to allow the neutral detergent solution to enter the inside of the product. Infiltration of the neutral detergent solution may cause product failure.

M12 connector of optional is compliant to IEC61076-2-101. If you would like to use cable other than the optional cable, please make sure the cable is indeed in compliance with the proper standard. Some cables don’t meet IP standard, so please check it before using.

Warranty

The Warranty period for the product shall be one year. A failure due to causes attributed to design or manufacturing defects during the period one year from the date of delivery shall be repaired or replaced free of charge.
However, the following shall be excluded from the warranty:

Failure or damage caused by improper use and careless operation in violation of the Operating Instructions.

Failure or damage caused by inappropriate modification, adjustment, or repair.

Failure or damage caused by acts of God, fire, or other unavoidable accidents.

Replacement of accessories (O-ring, etc.) that come with the product.

The term “Warranty” herein referred to shall imply the warranty for the product unit only, and damages from failure of the product shall be excluded.
This product is not intended to be used for equipment that may cause direct harm to life or body, or equipment that may cause significant physical damage. (Aerospace and space related equipment, railway vehicles, nuclear power equipment, military equipment, etc.)
We are not liable for any damages arising from the use of this product for purposes not intended by us.

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